Roper G12-436 Specifications

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G12-209
04/08/04
®
3611, 3617, 3622, 3711, 3717, 3722,
4611, 4617, 4622, 4711, 4717, 4722
HB, SB, and BH OWNERS MANUAL
(Use with Supplement Owners Manual
G12-436 for GHB and BHB Pumps)
SAFETY INSTRUCTIONS
This is an industrial component. Only a qualified systems integrator should be allowed to
design it into a system. The integrator must determine proper plumbing, mounting, driveline
and guard components.
Improper installation or use could lead to a serious, even fatal, accident. The system
integrator must communicate all safe operation procedures to the end user(s).
Before operation, fully understand and follow the instructions shown in this manual and any
instructions communicated by the system integrator. No one should be allowed to operate or
maintain this pump who has not been fully trained to work safely according to the
configuration of the pump system and in accordance with all applicable government and
industry regulations.
Roper Pump Company
P.O. Box 269
Commerce, GA 30529 USA
Telephone: (706) 335-5551
TeleFAX: (706) 335-5490
www.roperpumps.com
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Summary of Contents

Page 1 - HB, SB, and BH OWNERS MANUAL

G12-20904/08/04® 3611, 3617, 3622, 3711, 3717, 3722, 4611, 4617, 4622, 4711, 4717, 4722 HB, SB, and BH OWNERS MANUAL (Use with Supplement Owners Ma

Page 2 - Good Practice

DIRECTION OF ROTATION FOR THE RV STYLE RELIEF VALVE The drawings showing DIRECTION OF ROTATION FOR PUMP CONFIGURATIONS USING THE RV STYLE RELIEF VAL

Page 3 - Guarding PTO Drive Shafts

WARNING DO NOT operate a pump with a relief valve that is not positioned correctly. The relief valve will be inoperable. This can allow high pre

Page 5

Figure 5.5 13

Page 6

CHANGING THE RV STYLE RELIEF VALVE POSITION Refer to the sectional drawing shown in Figure 5.6. WARNING DO NOT remove the relief valve cap (24

Page 7 - 4. RECOMMENDED TOOL LIST

DISASSEMBLY OF RV STYLE RELIEF VALVE Refer to the sectional drawing shown in Figure 5.6. WARNING DO NOT remove the relief valve cap (24) witho

Page 8 - DIRECTION OF ROTATION TAG

RV STYLE RELIEF VALVE Figure 5.6 TO ADJUST THE RV STYLE RELIEF VALVE Refer to the sectional drawing shown in Figure 5.6. • WARNING! Take necessa

Page 9

DISASSEMBLY OF DOUBLE SETTING RV STYLE RELIEF VALVE Refer to the sectional drawing shown in Figure 5.7. WARNING DO NOT remove the relief valve

Page 10 - Figure 5.3

7. Tighten relief valve cap (24), but DO NOT allow adjusting screw (26) to come out of relief valve cap or engagement of operating piston (59) in spr

Page 11 - WARNING

10. Open discharge line and turn off pump. Relief valve is now set. CONVERTING FROM RV STYLE RELIEF VALVE TO DOUBLE SETTING RV STYLE RELIEF VALVE 1.

Page 12 - Figure 5.4

Good Practice NOTE: These are general guidelines and do not cover all possible situations. It is the responsibility of the system integ

Page 13 - Figure 5.5

6. HIGH DRIVE TO LOW DRIVE Prior to operating pump, make sure that the shaft rotation, pipe connections, and the relief valve position are in accor

Page 14

CHANGE PORT AND DRIVE SHAFT LOCATION, SAME ROTATION 13. To change the port to the opposite side and maintain same pump rotation, change drive shaft (

Page 15

Regardless of the product pumped, the areas at the blind end of the bearing bores and the mechanical seal chamber will not drain. 1. Read and underst

Page 16 - RV STYLE RELIEF VALVE

17. Remove case gaskets (20) from opposite side of case (19A, B, C, D, E). 18. Remove two dowel pins (J) from opposite side of case (19A, B, C, D, E

Page 17

3700/4700 “”HB” and 3722 “SBFO” Pumps (See Figure 14.2) 35. Remove retaining ring (3) from backplate (6A, B). 36. Loosen setscrews in ball bearing (

Page 18 - Figure 5.7

BEARING INSTALLATION 1. Remove all burrs and raised edges from bores for bearings. 2. Place faceplate or backplate on a press base with milled face

Page 19 -

10. DIMENSIONAL DATA FOR INTERNAL PARTS Nominal dimensions are given below. With the exception of gasket thickness and lateral clearance, your actua

Page 20 - 6. HIGH DRIVE TO LOW DRIVE

11. INSTRUCTIONS FOR PUMP ASSEMBLY Refer to Section 14, PARTS LIST. Refer to Section 5, DIRECTION OF ROTATION AND RELIEF VALVES, to assure proper c

Page 21

place. Draw locknuts up evenly on packing gland to assure proper seating of packing (16), then loosen locknuts (F) about ½ turn. DO NOT cock packing g

Page 22

34. For 3700/4700 “BH” hydraulic drive assembly, go to Section 13, INSTRUCTIONS FOR ASSEMBLY OF A TYPE “BH” HYDRAULIC DRIVE. 35. Read and understand

Page 23

Guarding PTO Drive Shafts PTO drive systems can be dangerous and when used, additional safety precautions, including guarding, may be required and mu

Page 24

57. Place one square head bolt (G) through each slot in backplate (6A, B) and through each hole in seal retainer (9). Secure seal retainer against ba

Page 25

12. INSTRUCTIONS FOR DISASSEMBLY OF A TYPE “BH” HYDRAULIC DRIVE Refer to Section 14, PARTS LIST. 1. Read and understand all safety instructions an

Page 26

14. PARTS LIST 2. Ball Bearing 3. Retaining Ring, Bearing Cage 6. Backplate A. Standard B. Jacketed 7. Bearing, Short 8.

Page 27

30. Poppet 31. Adapter 32. Drive Shaft 33. Idler Shaft 34. Drive Gear 35. Idler Gear 36. Retaining Ring, Gear (H) A. Backplate En

Page 28

AL. Stud, Double Setting Relief Valve only AM. Self Locking Nut, Double Setting Relief Valve only AN. Hex Head Cap Screw, Double Setting Relief V

Page 29

Figure 14.1 35

Page 30

Figure 14.2 36

Page 31 - HYDRAULIC DRIVE

3611-4722 MBH,F,RV HYDRAULIC DRIVE COUPLING ASSEMBLY Figure 14.3 37

Page 32 - 14. PARTS LIST

15. SHAFT SEALING STANDARD COMPRESSION PACKING One type of shaft sealing used in these pumps is formed ring packing with or without a lantern ring

Page 33

The packing gland nuts should first be evenly tightened with a wrench to seat the packing firmly in the stuffing box and against the shaft. DO NOT ove

Page 34

1. NAMEPLATE DATA Roper Pump Company identifies each pump manufactured by a metal nameplate attached to the pump. This nameplate describes the pump

Page 35 - Figure 14.1

10. Push stationary seal face into seal chamber. 11. Position locator ring (60) in counterbore of backplate (6A, B). Make sure antirotation pin (T) en

Page 36 - Figure 14.2

SEAL CHAMBER DIMENSIONALS Figure 15.2 41

Page 37 - 3611-4722 MBH,F,RV

VARIOUS SEALING ARRANGEMENTS Figure 15.3 42

Page 38

16. INDEX A Assembly Instructions All, 27 3600/4600 “BH,” 27 – 28 3600/4600 “HB” and 3600 “SBFO”, 28 3700/4700 “BH” - Standard Mechanical Sea

Page 39

M Mechanical Seals Installation of a Positive Drive Seal (John Crane Type 8-1 and Type 9), 39 – 40 Various Sealing Arrangements, 42 Mounting Ba

Page 40 - Figure 15.1

TERMS & CONDITIONS AND LIMITED WARRANTY This agreement (this "Agreement"), consisting of these Terms and Conditions, and the associated

Page 41 - SEAL CHAMBER DIMENSIONALS

Buyer agrees to cooperate fully with Seller in the filing of any financing statements, including Uniform Commercial Code (UCC) filings or other docume

Page 42 - VARIOUS SEALING ARRANGEMENTS

47Buyer's breach of the Order Acknowledgement; (c) that Buyer's customers or a third party may make against Seller based upon or arising fr

Page 43 - 16. INDEX

• The letter or group of letters (X, LX) indicates direction of rotation and shaft position. The letter (L) indicates low drive unit. If the letter

Page 44

2. MAXIMUM PUMP RATINGS The maximum pressure, speed, and temperature limits for this pump SERIES are shown below. The maximum rating of a pump with

Page 45

4. RECOMMENDED TOOL LIST NOTE: Tools not furnished with pump. Tools for all Pumps: (1) Safety Glasses (1) 9/16” Combination Wrench (1) ¾” Combin

Page 46

5. DIRECTION OF ROTATION AND RELIEF VALVES There are three types of integral relief valves available. The standard RV, double setting RV, and jacket

Page 47

RECOGNIZING THE RELIEF VALVE Figure 5.2 PROPER PUMP GEAR ROTATION Proper gear rotation is shown on the warning tags attached to the relief valve

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